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What is the production process of Water Retaining Agent For Ready-Mixed Mortar?

Publish Time: 2024-05-29
The production process of Water Retaining Agent For Ready-Mixed Mortar is a series of carefully designed steps to ensure the high quality and stability of the product. The following is a detailed introduction to the production process:

I. Raw material preparation

Polymer raw materials: Acrylic polymers are mainly used as the main raw materials of water retaining agents. These polymers are selected for their excellent water absorption and stability.

Cross-linking agents and chemicals: Add an appropriate amount of cross-linking agent to enhance the structural stability and durability of the polymer. At the same time, some auxiliary chemicals such as solvents, catalysts and antioxidants need to be prepared.

II. Polymerization reaction

Synthetic polymer: Put the polymer raw materials, solvents and catalysts into the reactor and carry out polymerization reaction by controlling conditions such as temperature, pressure and time. In this process, the polymer molecules continue to grow to form new high molecular polymers.

Cross-linking reaction: After the polymerization reaction is completed, a cross-linking reaction is carried out. By heating or adding a cross-linking agent catalyst, the cross-linking reaction between molecules is promoted to enhance the structural stability of the polymer.

3. Filtration and Drying

Filtration: After the polymerization reaction is completed, the reaction liquid is filtered to remove impurities and unreacted substances, thereby improving the purity and stability of the product.

Drying: The filtered product is dried to remove moisture while maintaining the granular state of the product.

4. Granulation and Packaging

Granulation: The dried product is granulated and made into various granular shapes through extrusion or spray drying to facilitate the use and storage of the product.

Packaging: The granulated product is packaged, usually in plastic bags or cans, to ensure product quality and stability.

5. Quality Inspection and Storage

Quality Inspection: The finished water-retaining agent products need to be inspected for quality, including the inspection of indicators such as appearance, particle size, and water absorption performance to ensure that the products meet relevant standards.

Storage: Products that pass the quality inspection will be stored in appropriate warehouses to avoid moisture, mold, and other problems, and the quality and storage conditions of the products will be checked regularly.

The entire production process strictly follows relevant standards and quality control requirements to ensure the high quality and stability of Water Retaining Agent For Ready-Mixed Mortar.
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